Yiuca have you checked you thermal right extremes base for unevenness? Could be worth while eliminating a possible cause of high temps
Apparently these coolers have been known to have an uneven base
(will try and find thread and post back)
I know the Thermalright sometimes has uneven base, it was 1 of my reservations about getting it as I didn't want to lap, but took my chances anyway, I have otherwise been getting good temperatures, it seems as said that one point where I suddenly get much warmer temps & I'm not 100% sure why there is such a big temp increase after 0.01v of voltage increment after I've already increased it by 0.06v (For example I increase from 1.350 - 1.410v, the heat is more but only a little, then from 1.410v to 1.420v the temperatures rise suddenly several degrees higher, I'm stumped at why)
I have been running at the same settings, I've loosened RAM settings & incremented voltages all the way through 1.450v is where I am stable, the same as I were in the original post, I ran prime95 for nearly 10 hours & my temperatures are still high... If we go by a temp guide... I should be somewhat safe...
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http://www.xcpus.com/forums/power-supplies-cases-cooling/7680-core-2-quad-duo-temperature-guide.html
<< Original article was posted I think at andantech.
Scale 2: Quad
Q6x00: Tcase Max 71c, G0 Stepping, TjunctionMax100c, Vcore Default 1.372, TDP 95w, Delta 10c
-Tcase/Tjunction-
--70--/--80--80--80--80-- Hot
--65--/--75--75--75--75-- Warm
--60--/--70--70--70--70-- Safe
--25--/--35--35--35--35-- Cool
I'm getting Tcase: 55-60, Tjunction: 62-70C after long hours of use. I worry about the PWM being at about 80C though but I guess it can't be helped & apparantly it's more problematic once it hits 100C & it's shutdown temp is 120C, so It's still within somewhat safe zone... Atleast as far as I understand it. However I will note I haven't read through it all to truly calculate!
I have a 3.1Ghz overclock as you know which is stable & 10C cooler in all accounts... So I'm thinking the 300Mhz extra is simply not worth the extra heat it gives out... But hey even on the 3.1Ghz UT3 runs maxed out without problem, & so does Supreme Commander 8x8 with 1000 unit cap limit @ 1440x900 the only pauses were a very slight when zooming out or in very quickly (when changing from very close to distance) I were just hoping to attain better clock for somewhat good temps, as said the huge temperature rise after just a small change in voltage is abit of a mystery however I don't feel it is an uneven base on the heatsink due to the good temperatures I otherwise were attaining.
Edit: I also care to note that the fan on the heatsink is set to medium, so perhaps setting it to max might help temperatures aswell... I may try that in some weeks to see how it works out & will update this with any differences gained.